Overview

For several years Calspan has been involved with many types of data recorders for both land and air vehicles. These recorders measure key operating parameters including vehicle acceleration, angular rotation, position, speed, heading, and can communicate directly with the vehicle's databus (e.g., J1587/1708, J1939, CAN, etc.).
Mini Flight Data Recorders (MFDRs)

Calspan has developed a mini flight data recorder (MFDR) as a low-cost alternative over flight data recorders that cost much more, and are much bulkier than other found in the industry. The MDFR is ideal for recording the performance of small aircraft and can be used to study aircraft and pilot behavior.

MDFR Key Features:
  • Completely Self-Contained
  • Development and Environmental Testing Completed
  • 12VDC and 28 VDC Versions Available
  • Compact (3.5 x 5 x 8 in)
  • Low Weight (4 lb)
  • Uses Removable CompactFlash Data Storage (Up to 512MB)
  • Data Reduction Utilizing Matlab/Simulink
  • Programmable Sample Rate
    • 50 to 200 Hz
    • Higher Rates Available on Request

Primary Parameter List:
  • Nz (+/- 10 g)
  • Nx, Ny (+/- 2g)
  • q, p, r (±150°/s or ±300°/s)”.
  • Airspeed
  • Altitude

Interface with Other Sensors:
  • GPS/DGPS
  • Magnetometer (3 axis)

Expansion Capabilities:
  • 30 User defined (0-5V) analog inputs available on existing system (e.g., for temperatures, pressures, throttle, RPM, etc.)
  • RS-232 Channels: 5 Tx & 7 Rx
  • Interface with Telemetry data systems available as well

Environmental Specifications:
  • Temperature
    • Operational Temperature Range -40°C to +85°C
  • Vibration
    • Up to 2kHz @ accelerations shown in table below
    • Tested in 3 orthogonal axis
    • All slopes are ±6dB/Oct

    • Frequency(Hz) Acceleration (g2/Hz)
      10-40 0.024
      40-51.7 0.024-0.04
      51.7-500 0.04
      500-2000 0.04-0.004

  • Shock
    • 6 g shocks with 11 ms pulse duration
  • Humidity
    • 10-90%, Non-condensing
  • Altitude
    • Up to 30,000 feet

System Accuracy:
  • Gyro / Spin Rate
    • Resolution: 0.096 deg/s/bit
    • Noise: ±0.5 °/sec at Room Temperature
    • Offset: ± 0.1 °/sec at Room Temperature

  • Acceleration
    • Resolution:
      • +/- 2 g accel (nx, ny) è 0.0038 g/bit
      • +/- 10 g accel (nz) è 0.012 g/bit
    • Noise: ±0.002 g at Room Temperature
    • Offset: ±0.01 g at Room Temperature

  • Analog Input Voltages
    • Resolution: 1.22mV/bit
    • Noise: ±5mV or ±0.1% Full Scale at Room Temperature
    • Offset: ±15mV or ±0.3% Full Scale at Room Temperature
    • Temperature Variation: ±1% Full Scale from -40°C to +85°C

MDFR Installed in a Bonzana AircraftMDFR Installed in a Bonzana Aircraft
MDFR Installed in a Bonanza Aircraft

Heavy Vehicle Event Data Recorders (HVEDRs)

Calspan is heavily involved with the development of comprehensive functional specifications and requirements for crash event data recorders for heavy (commercial) vehicles. Calspan has previously worked with federal agencies to develop these documents, some of which were used as input for an IEEE standard for Motor Vehicle Event Data Recorders (P1616). Calspan's current focus is on the development of the set of SAE (Society of Automotive Engineers) standards that focus specifically on the Heavy Vehicle Event Data Recorders (HVEDR, SAE J2728).
 
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