Calspan offers a wide variety of quality products and services associated with crash test facilities ranging from complete facility design and integration to supply of support equipment.

Calspan has extensive experience in the design of crash test facilities:
  • Custom designed concrete work for track, pits, and barrier.
  • Track roadway and crash facility building layouts.
  • Power requirements
  • Complete facility safety and security design

Crash Test Facilities
A summary of Calspan supplied services is provided below:
Auxiliary Test Facilities and Carts

Dynamic Rollover Facility ECE Side Impact Cart Rear Impact Moving Barrier
Dynamic Rollover Facility ECE Side Impact Cart Rear Impact Moving Barrier
Barrier Options
Indoor Fixed Barrier Testing Facility

Calspan has a variety of bolt-on barrier options, and will custom design and/or modify fixtures and instrumentation to customer specifications.

Load Cell Barrier
  • Calspan has designed and fabricated load cell barriers to record the vehicle force-time history at discrete vehicle/barrier contact locations.
  • These barriers comply with:
    • The requirements set forth in the U.S. Department of Transportation (DOT) National Highway Traffic Safety Administration (NHTSA) New Car Assessment Program (NCAP) test procedure.
    • NCAP tests employ the same full-scale frontal barrier crash test procedure stipulated in FMVSS 208 but at a nominal impact speed of 56 km/hr (35 mph).

Moving Barrier Testing Facility

FMVSS 214D MDB Static Rollover Moveable Collision Barrier 50 mph Rear Impact Test
FMVSS 214D MDB Static Rollover Moveable Collision Barrier 50 mph Rear Impact Test
Bumper Test Systems
  • Calspan designs and installs complete bumper test facilities to perform low speed impact tests on full vehicles and test carts.
  • These facilities and equipment satisfy and exceed current mandated bumper system performance test requirements such as the Federal Motor Vehicle Safety Standard (FMVSS), Part 581.

Bumper Test Cart
  • The universal front mount can accept many different style bumpers.
  • An on-board data acquisition junction box allows for full instrumentation.
  • Auxiliary on-board brakes are also provided for additional safety.
Dynamic Impact Test Systems

FMVSS 203 Linear Impactor Knee Bolster Impactors
FMVSS 203 Linear Impactor Knee Bolster Impactors
FMVSS 201 Linear Impactor Large Mass Impactor
FMVSS 201 Linear Impactor Large Mass Impactor
Free Motion Headform Test System

Free Motion Headform (FMH) Portable Test System Head Alignment Fixture
Free Motion Headform (FMH)
Portable Test System
Head Alignment Fixture
General Purpose Dynamic Impact Test (GPDITS)
  • A number of motor vehicle crash safety regulations currently in place throughout the world mandate that occupant body-region impact with vehicle components and surfaces within that space satisfy prescribed injury-limiting performance requirements.
  • In its customary role, GPDITS propels specially-designed impactor massforms utilized in Economic Commission of Europe (ECE) R12 and R21 cabin interior-system and European Experimental Vehicle Committee (EEVC) pedestrian-impact certification testing.
  • The frame can also accommodate an optional device to perform Free Motion Headform (FMH) compliance testing specified by U.S. Federal Motor Vehicle Safety Standard (FMVSS) 201U.
  • CE-marked, symbolic of high-quality construction.

Pedestrian Impact ProtectionPedestrian Impact Protection
Pedestrian Impact Protection
Head Restraint Test System
  • Calspan's Head Restraint Test System is custom designed and built to meet and exceed:
    • Federal Motor Vehicle Safety Standard (FMVSS) 202 and
    • Economic Commission of Europe (ECE) 17 compliance testing
  • The mechanical system consists of three independent test fixtures which may be used separately or in any combination simultaneously.
  • Each fixture is used to evaluate a single seating position on either a bucket or a bench seat.

Roof Crush & Side Door Intrusion Test System

Seat & Seat Belt Anchorage Test System

 
© 2005 Calspan Corporation | 4455 Genesee Street, Buffalo, NY 14225 | Tel: 1.800.CALSPAN, 716.632.7500 | Fax: 716.631.6969