Prototype Components & Systems

Calspan specializes in designing, manufacturing, assembling and testing of prototype mechanical and electro-mechanical systems and components for the Aerospace and Marine industries. Our design and manufacturing facilities and processes are structured to develop one-off products in a quick turn environment. We can deliver a wide array of products and services with short lead times within a Quality System that registered to both ISO 9001 and AS 9100. Calspan’s in-house capabilities include 3D CAD modeling, structural analysis, a full CNC machine shop with turning and milling capability up to five axis, wire EDM, composite design and fabrication, instrumentation, electronics and software design, and field support by our engineers and technicians.


Examples of prototype systems and components include:

  • Complex machined components
  • Radar Cross Section models
  • Composite aircraft components
  • Composite submarine components
  • Electro mechanical assemblies
  • Special Test Equipment
  • Complex machined components
  • Submarine Propulsor Components and Assemblies